
Programme
Operational availability
NLR supports Defence, the aviation industry, MRO and maintenance companies and airlines in the development and application of innovative, sustainable solutions for maintenance, inspection and repair.
In this way, NLR wants to contribute to the optimisation of the material availability and the cost effective use of aircraft, helicopters, drones, wind turbines and other complex systems. Through this, we help to improve the operational effectiveness of the armed forces and the competitive position of businesses.
“ Smart maintenance improves the availability of aircraft”
Programme leader John Dominicus on the Operational availability knowledge programme
We are developing techniques for predicting and determining maintenance needs and techniques for sustainable repairs. Other areas of focus include organisational processes and the training of maintenance personnel. NLR wants to become the centre of expertise in aircraft maintenance and fleet replacement, and in sustainable materials and coatings in aircraft maintenance.

Some projects
BrightSky – Smart MRO
NLR is working on the development of innovative inspection and repair methods for aircraft and aircraft engines. Our Smart MRO programme focuses on groundbreaking inspection techniques and additive cold-spray repair techniques. By applying knowledge and skills from other sectors, we create more efficient and effective maintenance solutions. With these innovations, we contribute to safer and more sustainable aircraft maintenance.

TSH Snapshot
TSH Snapshot focuses on replacing traditional inspection methods with new, advanced techniques. We are developing Non-Destructive Inspection (NDI) methods to detect surface and internal defects, rendering the “dent and buckle chart” and traditional tap-technique inspections obsolete. Our goal is to develop a qualification process that meets Part-21/145 requirements. Additionally, we are digitising NDI images using advanced 3D projection systems, enabling inspection results to be easily and quickly interpreted. This leads to more efficient and effective maintenance processes.

Hyperion
With Hyperion, we are working to optimise maintenance activities and the logistics chain. By utilising additional sensors, digital product passports, and data-driven chain management, we can apply predictive maintenance and minimise operational disruptions. Our goal is to improve the sustainability, efficiency, and effectiveness of maintenance, thereby reducing the economic impact of disruptions. Furthermore, we are exploring the possibilities of Smart Contracts to further innovate our processes. The project will provide a demonstration of these improvements in an operational environment, allowing us to see firsthand how Hyperion is shaping the future of maintenance.

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Research infrastructure
Areas of expertise