Automated Composite Manufacturing Pilot Plant

2 minutes read

The Automated Composite Manufacturing Pilot Plant (ACM Pilot Plant) is a manufacturing plant for composite aircraft components. The plant produces composite landing gear components while also developing new manufacturing techniques for high performance composites. Other high-tech companies that develop composites can also use the facility for testing their materials and automating production processes.

The ACM Pilot Plant is widely regarded as a key step in developing expert knowledge of composites. Composites are increasing replacing steel or aluminium parts in the aviation industry; moreover, composites are often stronger, more sustainable, less expensive, and capable of being applied in a wide variety of areas. The ACM Pilot Plant will start with the further robotification of the production of composite landing gear components. In a wider context, the plant will focus on producing composites reinforced with industrial resins, for which the plant is outfitted with ultra-modern equipment, including one of the largest robotic composite fibre braiding machines in Europe.

Cooperation with industry and SME

The ACM Pilot Plant is also open to other companies that want to produce their composites on a large scale, including to companies that are active outside the aviation sector. The unique knowledge and facilities available at the NLR site in Flevoland, are ideally suited for developing the most (cost-) efficient manufacturing methods. It is often precisely this last step — between a prototype and launching the product — that proves so difficult in bringing innovations to market.

Partners

The facility was set up in 2015 and derives from a Public-Private Partnership between Fokker Landing Gear and NLR-Netherlands Aerospace Centre, in close collaboration with the Ministry of Economic Affairs, the province of Flevoland and the Noordoostpolder municipality. At the Pilot Plant — which covers an area of some 500m2 — highly skilled automation experts and operators are engaged in automating, optimizing and rendering sustainable the manufacturing processes. The ACM Pilot Plant is part of the ‘Smart Industry Fieldlab Flexible Manufacturing’.

Related posts

Defence and Security

08 May 2026

NLR-Marknesse host of NATO exercise TIE26

From 12 to 22 May, NLR-Marknesse will serve as the host location for NATO's annual exercise dedicated to improving drone counter-measures. During this event, military personnel, tech experts, and innovators from across the Alliance will gather in the Noordoostpolder for their largest counter-drone exercise of the year.

Defence and Security

06 May 2026

NLR contributes to helicopter of the future

Several NATO member states are looking to commission the development of a new type of helicopter. This is intended to replace the current medium-lift helicopters in ten to fifteen years’ time. As part of one of the exploratory projects, led by the Italian company Leonardo, experts from NLR have conducted an in-depth analysis of the concept of a tiltrotor helicopter. The results of that research were presented this week at the Vertical Flight Society’s 82nd Annual Forum & Technology Display, a major trade conference in the United States.