Construction and Manufacturing

NLR Fibre Placement Machine
Construction and Manufacturing

25 February 2025

Space structures and materials

NLR offers comprehensive expertise in designing, testing, and manufacturing innovative space structures, including satellite backbones, instrument platforms, and launcher components. From design verification and prototype manufacturing to inspection, environmental testing, and integration of functions such as thermal management and antennas, NLR's capabilities also extend to smart structures, enabling the creation of lightweight, high-performance space systems.

Development of AM-propellant tanks for use in satellites
Construction and Manufacturing

27 November 2024

R&D case: Development of AM-propellant tanks for use in satellites

This research project aimed to develop additively manufactured propellant tanks using non-standard metals for use in ESPA and ESPA Grande-class satellites. The propulsion systems of Dawn Aerospace use self-pressurizing propellants, eliminating the need for helium pressurants and propellant management devices. This allows for flexible, custom tank designs without additional systems, making Dawn’s propulsion systems simpler, faster to manufacture, and more cost-effective. This flexibility enables Dawn to accommodate various customer needs. The project contributes to the objectives of the Dutch space policy in the NSO roadmap for satellite systems and aligns with ESA’s goals.

SUSTAINair DEMO3 - skin fibre placement
Construction and Manufacturing

02 October 2024

R&D case: SUSTAINair

SUSTAINability increase of lightweight, multifunctional and intelligent airframe and engine parts

Construction and Manufacturing

23 September 2024

Cold Testing has become hot

Pursuing the goals for achieving net-zero emissions by 2050, liquid hydrogen as an energy source is a promising solution. One of the big challenges is the extremely low temperature, close to absolute zero, needed to cool the hydrogen. NLR has pioneered advanced cooling systems for material and structural testing, and elaborates in a white paper on its journey, eventually reaching temperatures of -253°C.

Construction and Manufacturing

04 March 2024

Exploring Large-Scale Additive Manufacturing

Large-Scale Additive Manufacturing (LSAM) can deliver enhanced efficiency, cost-effectiveness and design flexibility for composites cure tooling for Aerospace applications. For a while now NLR operates its own LSAM setup with success and actively participates in various projects dedicated to exploring this process. In a whitepaper NLR addresses the complexities and challenges but it also elaborates on how to make use of the full potential of the LSAM technology.