Automated Composite Manufacturing Pilot Plant

2 minutes read

The Automated Composite Manufacturing Pilot Plant (ACM Pilot Plant) is a manufacturing plant for composite aircraft components. The plant produces composite landing gear components while also developing new manufacturing techniques for high performance composites. Other high-tech companies that develop composites can also use the facility for testing their materials and automating production processes.

The ACM Pilot Plant is widely regarded as a key step in developing expert knowledge of composites. Composites are increasing replacing steel or aluminium parts in the aviation industry; moreover, composites are often stronger, more sustainable, less expensive, and capable of being applied in a wide variety of areas. The ACM Pilot Plant will start with the further robotification of the production of composite landing gear components. In a wider context, the plant will focus on producing composites reinforced with industrial resins, for which the plant is outfitted with ultra-modern equipment, including one of the largest robotic composite fibre braiding machines in Europe.

Cooperation with industry and SME

The ACM Pilot Plant is also open to other companies that want to produce their composites on a large scale, including to companies that are active outside the aviation sector. The unique knowledge and facilities available at the NLR site in Flevoland, are ideally suited for developing the most (cost-) efficient manufacturing methods. It is often precisely this last step — between a prototype and launching the product — that proves so difficult in bringing innovations to market.

Partners

The facility was set up in 2015 and derives from a Public-Private Partnership between Fokker Landing Gear and NLR-Netherlands Aerospace Centre, in close collaboration with the Ministry of Economic Affairs, the province of Flevoland and the Noordoostpolder municipality. At the Pilot Plant — which covers an area of some 500m2 — highly skilled automation experts and operators are engaged in automating, optimizing and rendering sustainable the manufacturing processes. The ACM Pilot Plant is part of the ‘Smart Industry Fieldlab Flexible Manufacturing’.

Related posts

03 August 2026

Helicopter Pilots Station (HPS)

The Helicopter Pilots Station (HPS) is an advanced versatile pilot-in-the-loop reconfigurable research helicopter simulation facility designed and built by NLR. It offers a two crew cockpit environment for research, evaluation and training. The HPS has been developed with particular emphasis on handling qualities and human factors research. The facility has the capability to interoperate with other simulation facilities, both in-house and from third-parties. This enables it to be used in complex scenarios involving air traffic control and/or other aircraft, including mission support systems and Computer-Generated Forces. Moreover, all models, interfaces and control systems can be adapted and provide reliable measurable results.

03 August 2026

Generic Research Aircraft Component Environment (GRACE)

GRACE is a mobile hexapod that was originally used as the moving platform of a flight simulator. It is capable of moving 7 tons at accelerations of 9g, and can operate in different locations, including inside Hall 8 or outside the EPTF.

31 July 2026

Cryostat

A cryostat is a double‑walled, vacuum‑insulated vessel designed to maintain extremely low temperatures for cryogenic material and structural testing. At NLR, this technology forms the foundation of advanced cooling solutions that enable realistic cold and deep‑cryogenic testing of materials, components and full structures.