Competency-based maintenance training

R&D case

R&D case: Competency-based maintenance training

Development of maintenance training as a result of changed regulations

The challenge

The development of the European Military Aviation Regulations (EMAR) resulted in changes in the Dutch military aviation regulations. The content and levels of the maintenance type training for the F-16, AH-64D, CH-47D/F and the NH-90NFH therefore needed to be updated. Moreover, the training did not fully meet the needs of (novice) mechanics, and the training did not always accurately represent the actual work of the mechanic. The focus of the training was merely on theory; the practical side was not offered in an integrated way.

The solution

First, a competency-based training concept was defined in line with the 4-component instructional design principles (4C/ID). This concept focuses on whole-task training. Theory and part-task practice are integrated to support the whole task scenario. Qualification profiles were defined based on the outcome of the training needs analysis. Finally, the training was developed, including supporting materials. Besides training materials, an assessment method also was developed to allow student coaching and evaluation. This method comprises competencies including their observable behaviors and can be used for continuous coaching and assessment.

What did we do?

In cooperation with maintenance mechanics and instructors, the various steps in an instructional design process were carried out. To analyze the training needs, several workshops were held with both experienced and inexperienced maintenance mechanics.

Throughout the process, there were various presentations and discussions to explain and define the desired training concept. Working sessions with the instructors and developers were subsequently held to develop training course in accordance with this concept.

NLR Marknesse

Information

Latest cases

Construction and Manufacturing

28 May 2025

R&D case: Penelope

Penelope: Fast Non-Destructive Testing of Large Composite Aircraft Structures Automation of non-destructive and in-line inspection of aircraft composite parts contributes to efficient high-volume aircraft production, such as expected for the next-generation short-medium range (SMR) aircraft with entry-into-service in 2035. However, automation can also be cost-effective for smaller production volumes, as it enables faster detection of […]
Construction and Manufacturing

29 April 2025

R&D case FLAPsense

Optical sensor system for real- time proprotor FLAPping angle monitoring – FLAPsense The real-time monitoring of the flapping of the rotor hub of a Next Generation Civil Tilt Rotor (NextGenCTR) aircraft enables the enhancement of the proprotor performance and operational safety. Accurate deformation and motion measurements in the rotating frame are a highly challenging task. […]
Construction and Manufacturing

20 March 2025

R&D case: Enabling temperature control for large scale additive manufacturing

The challenge One of the main challenges of Large Scale 3D printing of high temperature thermoplastics is the control of the interface temperature – which determines the degree of bonding between consecutive layers. When the deposited material has cooled down in excess, poor adhesion is achieved between layers, leading to insufficient strength, delamination, cracking and […]